Case study — High-volume distribution center
Distribution Facility Operations
A large distribution footprint produced inconsistent results in high-traffic employee areas, especially during peak volume.
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The challenge
A large distribution footprint produced inconsistent results in high-traffic employee areas, especially during peak volume.
Complexity
What made it difficult
Multiple shifts, a very large square footage, and seasonal volume swings made a single flat schedule ineffective.
Approach
What CPGS did
- Divided the facility into zones with individual standards and frequencies
- Prioritized high-traffic employee areas with elevated frequency
- Aligned staffing plans to shift patterns and peak periods
- Inspected and reported by zone rather than by building
Technology
Role of CLN
CLN organized activity and inspections by zone and shift, matching the way the facility is actually operated.
Result
Outcome and durability
Facility leadership gained zone-level visibility into what was completed and where standards were slipping. [VERIFIED METRIC]
Zone-level history informed staffing and frequency planning ahead of subsequent peak periods.
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